I had the Delta fan in my unit for some time. But I've come to the conclusion at this point considering how often this happens, I might ditch the 7540 entirely and look for a more modern (just as easy to fix and inexpensive) laptop.
On a regular basis, the fan on my right side would rattle, which was a common characteristic I had with my M4800. Like, as if something was stuck and hitting the blades. I airdusted it, it goes away. It returns after being turned off overnight until the next day.
The thing is, unlike the M4800 where it's a no-brainer to remove the fan I have to take off the keyboard and palmrest to get to it, and unscrew the heatsink and risk spoiling the thermal paste just to take the impeller off.
Such fun having to trial and error every time I use the laptop to get the thing to stop buzzing.
EDIT: Buzzing is there permanently now. Come on... I'm honestly finished with this.
EDIT2: Well I'm not giving up just yet, I'm trying the trick I did with the M4800 in the past with vaseline on the pole of its impeller. I think it has worked...